◆ It is made to fit several sizes of insulin syringe, such as those with 0.3, 0.5, 1 and 1.5 milliliters.
◆ P20H (regular), 2738, 718, and 4Cr13 are offered as frame materials.
◆ It can also be made in accordance with client specifications.
◆ The framework is really accurate. Any framework may be changed.
◆ The precise positioned pin was quipped by the mold inserts, which increased productivity.
◆ Most inserts are built of SKD11.SKH51, S136, DC5, and SKD11.
◆ Different materials may be used in accordance with client needs.
◆ Given the insert sizes are uniform, replacement is relatively convenient.
◆ Our mold is structurally sound.
◆ Steady conduct is beneficial for fostering productivity and efficiency.
Cavity No | Plate | Cavity |
Customized | P20H | DC53 |
Prepare the mold: The mold needs to be cleaned and inspected before production. The mold should be free of any damage or debris that could impact production.
Load the raw materials: The raw materials, such as polymer resin for the insulin syringe plunger, are loaded into the injection molding machine.
Heat and melt the material: The injection molding machine heats the material and melts it to a specified temperature, until it becomes a molten liquid.
Inject the material: Once the molten liquid has reached the desired temperature, it is injected into the insulin syringe plunger mold.
Allow to cool: After the material has been injected, it is allowed to cool and solidify within the mold.
Eject the product: Once the insulin syringe plunger has solidified, the mold opens, and the product is ejected.
Inspect the product: The insulin syringe plunger should be visually inspected for any defects and evaluated against quality control standards.
Repeat the process: The process is repeated to produce the required quantity of insulin syringe plungers.
Consistency: Using a mold ensures that the insulin syringe barrel produced is the same size and shape every time.
Cost-effective: injection molding allows for the bulk production of insulin syringe barrel at a lower cost per piece than other techniques of production.
Customization: the mold design allows for the cavity number, size,shape,and other aspects of the insulin syringe barrel to be customized to mach specific needs.
High accuracy: injection machines are capable of producing insulin syringe barrel with high precision and tight tolerance.
Less material waste: material waste is reduced because injection molding creates less scrap than other techniques of production.